Exercise apparatus

ABSTRACT

An exercise apparatus includes a compact resistance unit that houses a pneumatic cylinder. The cylinder is connected to a pulley wheel that moves at least toward the cylinder. A main cable extends about a portion of the pulley wheel. One end of the main cable is fixed to the unit housing and the other end is attached to a pulley block of a block-and-tackle mechanism. A user cable extends through the block-and-tackle mechanism and is connected to a handle. The pneumatic cylinder resists movement of the handle away from the unit.

RELATED APPLICATIONS

This application is a continuation of application Ser. No. 12/697,103,filed on Jan. 29, 2010, which is a continuation of application Ser. No.11/669,030, filed on Jan. 30, 2007, now issued as U.S. Pat. No.7,686,749 on Mar. 30, 2010, which is a divisional of U.S. patentapplication Ser. No. 10/294,476, filed Nov. 13, 2002, now issued as U.S.Pat. No. 7,172,538 on Feb. 6, 2007, which claims priority under 35U.S.C. §119(e) to U.S. Provisional Patent Application Ser. No.60/332,468, filed Nov. 13, 2001, all of which are hereby expresslyincorporated by reference in their entireties.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an exercise apparatus and, moreparticularly, to an adjustable exercise apparatus that can be used for amultitude of exercises.

2. Description of Related Art

Many exercise devices have been developed of a “weight type” in whichweights provide resistance to the exertion of muscular force. Suchmachines commonly employ weight stacks that allow a user to vary theweight lifted during the exercise. U.S. Pat. Nos. 6,447,430, 5,776,040,and 4,500,089 are examples of such machines.

Weight stack machines often, in normal use, do not provide a consistentresistance. A weight lifter normally thinks that 100 pounds of weightwill provide 100 pounds of resistance throughout the exercise stroke;however, this is true only if the weight is moved at a slow andgenerally constant speed. If the weight lifter quickly moves the weight,the changes in speed of movement will cause the weight to change.Accordingly, manufacturers of weight stack machines commonly instructthose training on their machines to train at a speed of out on twoseconds and back on four seconds, thus keeping the speed slow enough tomake the acceleration forces insignificant. However, if a useraccelerates the weight during the exercise stroke, the resistance forcewill change.

Pneumatic exercise equipment has been developed in response to thisshortcoming of weight stacks. Such exercise equipment simulates thedesired characteristics of a weight stack exercise machine by easilypermitting the weight lifter to increase or decrease the resistance;however, pneumatic exercise equipment also permits the weight lifter toincrease speed without the resistance changing because such machines donot have a significant inertia of motion. Consequently, pneumaticexercise equipment ensures full muscular effort throughout the stroke.

Pneumatic exercise equipment commonly include a pneumatic cylinder witha piston rod that moves linearly. A piston divides the cylinder into twochambers. The rod is connected to the piston and extends through one ofthe chambers. The piston rod also is usually operatively connected to ahandle or other user interface. As the user pushes (or pulls, dependingupon which cylinder chamber is pressurized) on the handle, movement ofthe rod is resisted by air within the cylinder. This resistance tofurther movement provides exercise resistance.

Over the stroke of the rod within the cylinder, it can be expected thatthe resistance provided by the cylinder will increase as the rod isprogressively pushed into the cylinder. To make this increase lessdramatic, an air reservoir, also known as an accumulator, can be coupledwith the cylinder through an air line. The air line allows air to flowbetween the cylinder and the accumulator and thus equalizes the airpressure between these components.

The user can choose a preset resistance force by controlling the airpressure within the cylinder/accumulator assembly. A source ofcompressed air communicates with the accumulator through an air supplyline. An air addition valve, a pressure gauge, and a bleed-off valve areinterposed in the line. The pressure gauge preferably is configured todisplay the resistance force anticipated for the user rather than theactual air pressure within the system. To adjust the resistance force toa desired level, the user adds or removes air from the pneumatic system.Air is added by actuating the air addition valve. Air is removed byactuating the bleed-off valve. U.S. Pat. No. 4,257,593 discloses anexample of a pneumatic exercise device.

Due to the nature of pneumatics, the resistance curve produced for agiven air pressure as the piston rod is moves from an initial positionto a fully retracted position (or fully extended position if pulled)remains substantially the same even though the speed at which the pistonrod moves may vary. The resistance, however, will increase during theexercise stroke as the air compresses under the exerted force of theuser.

SUMMARY OF THE INVENTION

The present exercise apparatus offers a range of adjustability andresistances so that a single piece of exercise equipment can be used toperform a multitude of different exercises. Another aspect of theexercise apparatus involves providing a pneumatic exercise apparatusthat produces generally constant resistance throughout the entireexercise stroke. An additional aspect involves a compact pneumaticexercise apparatus that can be mounted to or supported by the floor,wall or other support structure.

In accordance with one aspect of the invention, an exercise apparatus isprovided comprising a frame and a user interface (e.g., a handle) thatis movable between a retracted position and an extended position. Apneumatic actuator is disposed on the frame and includes a cylinder anda piston rod. The piston rod extends from the cylinder along a strokeaxis. A pulley wheel is rotatably connected to the piston rod and acable is wrapped about at least a portion of the pulley wheel. The cablehas a first cable end and a second cable end. The first cable end isfixed to the frame and the second cable end is coupled to the userinterface.

Another aspect of the invention involves an exercise system comprising astation frame and a resistance unit being configured to provide anexercise resistance force. The resistance unit cooperates with a userinterface and is movably connected to the station frame. In this manner,the resistance unit can be moved between at least a first position and asecond position on the frame.

In a preferred mode, the exercise system comprises at least tworesistance units. At least one of the units is movably connected to theframe, and preferably, both are movably connected to the frame.

In accordance with an additional aspect of the present invention, anexercise apparatus is provided that comprises a pneumatic cylinder, afirst air reservoir and at least a second air reservoir. The pneumaticcylinder and the reservoirs are connected by at least one airequalization line so as to maintain generally equal air pressures withinthe cylinder and the reservoirs. The second reservoir selectivelycommunicates with the first reservoir and the cylinder.

An additional aspect of the present invention involves a seat assemblythat is movably connected to a frame of an exercise apparatus. In thismanner the seat assembly can be moved between at least a first positionand a second position. The seat assembly preferably includes a bottomthat is connected to a support post. The support post has at least onewheel. The seat assembly can be connected to a guidepost of the frame,and preferably, the seat assembly can slide relative to the guidepostand be selectively fixed relative to the guidepost to vary its positionand orientation.

For purposes of summarizing the invention and the advantages achievedover the prior art, certain aspects and advantages of the invention havebeen described herein above. Of course, it is to be understood that notnecessarily all such aspects or advantages, may be achieved inaccordance with any particular embodiment of the invention. Thus, forexample, those skilled in the art will recognize that the invention maybe embodied or carried out in a manner that achieves or optimizes oneadvantage or group of advantages as taught herein without necessarilyachieving other aspects or advantages as may be taught or suggestedherein.

All of these embodiments are intended to be within the scope of theinvention herein disclosed. These and other embodiments of the presentinvention will become readily apparent to those skilled in the art fromthe following detailed description of the preferred embodiments havingreference to the attached figures, the invention not being limited toany particular preferred embodiment(s) disclosed.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing and other features, aspects and advantages of the presentinvention will now be described with reference to the drawings ofpreferred embodiments, which are intended to illustrate and not to limitthe present invention. The drawings comprise 13 figures.

FIG. 1 is a perspective view of a front side of a resistance unitconfigured in accordance with a preferred embodiment of the presentinvention.

FIG. 2 is a perspective view of the resistance unit of FIG. 1 with acover assembly removed to expose several internal components of theresistance unit.

FIG. 3 is a perspective view similar to FIG. 2, but with the unitrotates to illustrate a left front side of the resistance unit of FIG.1.

FIG. 3A is an enlarge view of the area within the circle 3A-3A of FIG.3.

FIG. 4 is a rear plan view of the resistance unit of FIG. 1 with a rearcover removed.

FIG. 4A is an enlarged view of the area within the circle 4A-4A of FIG.4 and illustrates a coupling mechanism that couples a resistanceassembly to an extension mechanism when the coupling mechanism is in aninitial position.

FIG. 4B illustrates the coupling mechanism of FIG. 4A as orientedapproximately halfway through an exercise stroke.

FIG. 4C illustrates the coupling mechanism of FIG. 4A as orientatedgenerally at the end of an exercise stroke (e.g., fully extended).

FIG. 5 is a front-side perspective view of exercise apparatus (orsystem) that defines an exercise zone and that is configured inaccordance with another preferred embodiment of the present invention.

FIG. 6 is a front plan view of the exercise apparatus of FIG. 5.

FIG. 7 is a top plan view of the exercise apparatus of FIG. 5.

FIG. 8 is a side plan view of the exercise apparatus of FIG. 5.

FIG. 9 is a perspective view of an exercise apparatus configured inaccordance with an additional embodiment of the present invention.

FIG. 10 is a front plan view of the exercise apparatus of FIG. 9.

FIG. 10A is an enlarged view of the area within circle 10A-10A of FIG.10 and illustrates a hinge assembly of the exercise apparatus of FIG. 9.

FIG. 11 is a rear plan view of the exercise apparatus of FIG. 9 with arear cover removed.

FIG. 12 is a plan view of the hinge assembly of FIG. 9.

FIG. 13 is a schematic view of an additional embodiment of a resistanceassembly that can be used with the exercise apparatus.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION

The present exercise apparatus can take a variety of forms and can beused in a variety of manners as will be apparent from the description ofthe following embodiments. Additionally, some of the embodiments includea combination of some of the aspects and features described above, andothers will include additional aspects and features. As noted above, notall of the aspects and features of the present invention need to beemployed in a single embodiment.

Each illustrated embodiment includes a pneumatic resistance unit thatallows for variable resistance and variable degrees and extensions ofmotion by the user. In addition, the resistance units are designed topermit the user to perform a wide variety of exercises to work variousmuscles or muscle groups with the same piece of equipment. As will beapparent from the following description of the preferred embodiments,the resistance unit can be stationary or movable, and can includemovable pulleys that allow the user to change the direction in which theuser pushes or pulls during a set of the exercise repetitions. Variousaspects, features and advantages of the following apparatuses, however,can be used with other types of resistance mechanisms (for example, butwithout limitation, weight stacks), as described below. Accordingly, thefollowing will first describe the resistance unit as a stationaryexercise apparatus and then will describe additional embodiments of theexercise apparatus that can employ the resistance unit. Like referencenumbers will be used to indicate similar components among theillustrated preferred embodiments.

Resistance Unit

With reference initially to FIGS. 1-4C, the resistance unit 10 (i.e.,power module) in this embodiment forms an exercise apparatus that can bemounted to a support structure, such as, for example, but withoutlimitation, a wall, a frame or a post. The resistance unit 10 includes auser interface 12, which the user grips, an extension mechanism 14 thatprovides a range of movement to the user interface 12, a resistanceassembly 16 that resists movements of the user interface 12, a couplingmechanism 18 that couples the resistance assembly 16 to the extensionmechanism 14, and a housing 20. The housing 20 supports these componentsand preferably encloses the resistance assembly 16, the couplingmechanism 18, and at least a portion of the extension mechanism 14.

In the embodiments described herein, the user interface 12 takes theform of a handle. The user interface, however, can take other forms. Forexample, the user interface can be a band (preferably of an adjustablesize) that is sized to fit around a portion of the user's body, e.g., awaistband or an ankle band. The user interface additionally can be abar, a foot pedal, or other lifting equipment. The user interface thuscan be any article or mechanism that a user acts against or interactswith and that is attached, either directly or indirectly, to theextension mechanism 14.

The user interface 12 preferably is moved between two positions duringan exercise and can be moved from one extreme position to anotherextreme position. In the illustrated embodiment, the handle 12 normallyresides in a retracted position with a cable end to which the handle 12is attached being fully retracted up to the unit 10. A user can move thehandle 12 from the retracted position to an extended position in whichthe cable end of extension mechanism 14 is pulled to its farthestposition from the housing 20. The exercise movement can involve movementbetween any two positions between (and possibly including) the retractedand extended positions in order to accommodate different exercises anddifferent size weight lifters.

As seen in FIGS. 1-3, the housing 20 is substantially rigid and isdefined by a frame 22 and a cover assembly 24. The frame 22 of theillustrated embodiment, as best seen in FIGS. 2 and 3, includes avertical guidepost or tract 26 that is disposed on a front side 28 ofthe housing 20. An upper cross member 30 and a lower cross member 32 areconnected at the upper and lower ends of the guidepost 26 via upper andlower brackets 34, 36, respectively. A front cover 38 is disposed behind(but spaced apart from) the guidepost 26 and is attached to the upperand lower cross members 30, 32 and brackets 34, 36. A plurality ofinternal ribs and brackets are attached to the front cover 38 and to theupper and lower cross members 30, 32 to support various components ofthe extension mechanism 14, the coupling mechanism 18, and theresistance assembly 16 within the housing 20, as well as any electroniccontrols for the resistance unit 10. The ribs not only increase therigidity of the housing 20, but also include holes through which a cableof the extension mechanism 14 passes in order to ensure that the cablemaintains its position within the housing 20. Additionally, acylinder-mounting bar 40 depends from the upper cross member 30.

In the illustrated embodiment, the vertical guidepost 26 extends along acentral plane that divides the unit 10 into first and second halves(right and left halves as viewed from the front). From the exterior, thehalves preferably have symmetrical configurations. Inside, however, thecylinder-mounting bar 40 is disposed at a position slightly offset fromthe center plane (i.e., generally offset to one side of the verticalguidepost 26).

The cover assembly 24 additionally includes a back cover 42. A sidehinge 44 connects the back cover 42 to the front cover 38. The oppositeside of the covers 38, 42 are connected together by removable fastenersor one or more latches. In this manner, the interior of the unit 10 canbe readily opened for servicing or inspection.

In the illustrated embodiment, as best seen in FIGS. 3 and 3A, thevertical guidepost 26 preferably comprises a square steel tube and has aseries of locking holes formed through a sidewall thereof. The guidepost26, however, can have other configurations (e.g., an I-beamconfiguration).

The guidepost 26 supports a cable guide mechanism 46 that includes atraveler 48. The traveler 48 is configured to slide over the guidepost26. In the illustrated embodiment, the traveler 48 has a correspondingtubular shape and is sized to slip over the guidepost 26. In thismanner, the traveler 48 can be moved vertically over the guidepost 26.

A knob 50 is fit onto the traveler 48. The knob controls a dowel (notshown) that selectively engages one of the locking holes formed in thefront side of the guidepost 26. In this manner, the user can releasablyselect the vertical position of the traveler 48.

The traveler 48 supports a handle pulley assembly 52 of the cable guidemechanism 46 via a hinge connection 54. The hinge connection 54 allowsthe handle pulley assembly 52 to rotate about a vertical axis. Thehandle pulley assembly 52 comprises a pair of pulleys 56, 58 that arearranged one above the other with the lower one 58 positioned slightlyforward of the upper one 56. In the illustrated embodiment, the offsetbetween the upper and lower pulleys 56, 58 is less than the diameter ofeither pulley. The pulleys 56, 58 preferably have the same diameter;however, pulleys of different size diameters can also be used. Thepulley assembly 52 includes a plurality of holes, as best seen in FIG.3A, formed in its side brackets. The holes lighten the weight of thepulley assembly 52 in order to respond more quickly to the movement ofthe user and to do so with less resistance.

A first end 60 of a cable 62 (a “user cable”) of the extension mechanism14 is threaded between the pulleys 56, 58 of the handle pulley assembly52. The handle 12 is connected to this first end 60 of the user cable62. The handle 12 preferably is releasably connected to the end of theuser cable 62 in order to exchange different types of user interface.The arrangement of the hinge connection 54 and handle pulley assembly 52automatically aligns the user cable 62 with the handle pulley assembly52 when the handle 12 is pulled from substantially any directionoutwardly from the unit 10.

A second end 64 of the user cable 62 is connected to the traveler 48 andextends downwardly from the traveler 48 to a bottom pulley set 66 (seeFIG. 3). The bottom pulley set 66 directs the user cable 62 to the rearand inside of the unit housing 20. With reference FIG. 4, from thebottom pulley set 66, the user cable 62 extends upwardly in the housing20 to a series of pulleys that, in the illustrated embodiment,collectively comprise a block-and-tackle mechanism 68 of the extensionmechanism 14. The user cable 62 is wound through the pulley blocks andis then directed upwardly to an upper pulley set 70, which directs theuser cable 62 to the front side 28 of the housing 20 and downward to thehandle pulley assembly 52. The user cable 62 terminates at its first end60, which, as noted above, is connected to the handle 12. Since the usercable 62 is threaded through the block-and-tackle mechanism 68 and backto the traveler 48, the handle pulley assembly 52 can be movedvertically along the guidepost 26 without loosening the user cable 26 oraffecting the block-and-tackle mechanism 68, as described in more detailbelow.

As used herein, “cable,” means collectively, steel or fiber rope, cord,or the like. For example, the user cable 62 can be a formed of asynthetic material, such as a polymer. One suitable example for the usercable 62 is a polyester/nylon blend rope; however, a coated steel cablecan also be used. For example, the user cable 62 can comprises ⅛-inchwire cable with a plastic sheathing, and most of the pulleys of the unitthat support the cable can have a diameter of about five inches.Although any suitable cable and pulley size can be employed, it ispreferable that the associated pulleys have a diameter about 40 timesthe diameter of the coated-wire cable. Smaller diameter pulleys,however, can be used with other types of cables, e.g., 3.5-inch diameterpulleys used with polyester/nylon blend rope.

As best seen in FIGS. 2 and 4, the block-and-tackle mechanism 68includes an upper pulley block 72 and a lower pulley block 74. Eachpulley block 72, 74, in the illustrated embodiment, includes twopulleys; however, each block 72, 74 can include fewer or more pulleys.The upper pulley block 72 is attached to upper cross member 30 orbracket 34 of the frame 22. The user cable 62 extends upward inside thehousing 20 from the bottom pulley set 66 and wraps around one of thepulleys of the upper pulley block 72. The cable 62 then extends down andwraps around one of the pulleys of the lower pulley block 74, and thenup and down again wrapping around the second pulleys of the upper andlower pulley blocks 72, 74, respectively. From the lower pulley block74, the user cable 62 extends upward to the upper pulley set 70, asdescribed above. Accordingly, as the user pulls the user cable 62 fromthe unit 10 (i.e., pulls the cable 62 toward the extended position), theblock-in-tackle shortens in the process as the lower pulley block 74moves upward toward the upper pulley block 72.

The lower pulley 74 remains generally stationary if the traveler 48 ismoved without pulling on the handle 14. Both ends of the user cable 62also move with the traveler 48. Accordingly, upward movement of thetraveler 48 pulls up on the lower section of the user cable 62, whichconsequently pulls into the block-and-tackle mechanism 68 from the topany would-be slack in the upper section of the user cable 62.

As best seen in FIGS. 4 and 4A, the lower pulley block 74 constitutes anoutput member of the block-and-tackle mechanism 68 in the illustratedembodiment. In other words, the load to be “lifted” is connected tolower pulley block 74 in the illustrated embodiment.

The coupling mechanism 18 in the illustrated embodiment includes a maincable 76. A first end 78 of the main cable 76 is attached to the lowerpulley block 74. The second end 80 of the main cable 76 is fixed to thehousing 20. The main cable 76 cooperates with the resistance assembly 16(see FIG. 4A). As the user pulls the handle 12, the user cable 62 windsthrough the pulley blocks 72, 74, lifting the lower pulley block 74 andcorrespondingly pulling on the main cable 76. Force from the resistanceassembly 16 is communicated through the main cable 76 to the lowerpulley block 74 and further to the user cable 62.

In the illustrated embodiment, the block-and-tackle mechanism 68 isarranged with four pulleys and four lengths of line between the pulleys.As such, the resultant force at the handle 12 is one-fourth of the forcesupplied by the resistance assembly 16, and the stroke length of handle12 is about four times the stroke length of the pulley block output(i.e., the distance of between upper and lower pulley blocks 72, 74 whenthe handle 12 is in the retracted position). Of course, any pulleyassembly can be used to achieve any desired force reduction or strokeelongation.

The resistance assembly 16 of the illustrated embodiment (i.e.,illustrated in FIGS. 4 and 4A) includes a pneumatic actuator 82. In theillustrated embodiment, the pneumatic actuator 82 is a linear actuatorthat includes a cylinder 84 and a piston rod 86. The cylinder 84includes a cylinder body and a piston that slides within the cylinderbody. The piston divides the cylinder body into two variably volumechambers. At least one of the chambers only selectively communicateswith the atmosphere so as to provide the desired resistance. The otherchamber can be open to the atmosphere; however, in some applications,both chambers can be pressurized (e.g., be of equal pressure), canselectively communicate with the atmosphere and/or can communicate witheach other. In the illustrated embodiment, however, one of the chamberscommunicates with the atmosphere (e.g., the air within the housing) soas not to resist movement of the piston.

The piston rod 86 is connected to the piston and extends through one ofthe variable volume chambers. The piston rod 86 moves linearly along astroke axis as the piston slides within the cylinder bore. The strokelength of the piston rod 86 is sufficient to provide the desired strokefor the block-and-tackle mechanism 68 (as discussed above).

A cap closes the opposite end of the cylinder body (i.e., opposite ofthe end through which the piston rod extends). The cap includes a lug. Apivot pin 88 preferably secures the lug to the cylinder-mounting bar 40such that the pneumatic actuator 82 can pivot within the housing 20about the pivot pin 88. The pneumatic actuator 82 in the illustratedembodiment hangs from the bar 40 within the housing 20 so as to pivotwithin a plane that is generally parallel to the front side 28 of thehousing 20; however, in some applications, the cylinder body can berigidly fixed within the housing 20. The actuator 82 in this positionthus has an upper chamber and a lower chamber. In the illustratedembodiment, the lower chamber is open to the atmosphere (preferablythrough a filter) and the upper chamber is pressurized.

At least several components of the pneumatic cylinder are preferablyformed of a polymer (e.g., plastic) in order to lighten the weight ofthe resistance unit 10 and to decrease production costs. Such componentscan include the cylinder body, the piston and one or more of the endcaps of the cylinder.

The upper chamber preferably communicates with at least one accumulator90, as seen in FIG. 4. The accumulator 90 is preferably rigidly mountedwithin the housing 20 at a location next to the cylinder 84. In theillustrated embodiment, the accumulator 90 is mounted on one side of thecylinder 84 and the block-and-tackle mechanism 68 is disposed on theother side of the cylinder 84 within the housing 20. An air equalizationline 92 connects the accumulator with the cylinder 84 so as to expandeffectively the variable volume of the upper chamber. In this manner,the effective air volume of the cylinder is increased, and air pressurethus will not increase as dramatically when the piston is moved.

The accumulator 90 and the upper chamber also selectively communicatewith a source of pressurized air and with the atmosphere. In theillustrated example, an air compressor, which can be remotely disposedrelative to the exercise apparatus, communicates with the upper chamberthrough an inlet valve. A button 94 that actuates the inlet valvepreferably is accessible from the front side 28 of the housing 20 (asseen in FIG. 1) and is marked with appropriate indicia (e.g., “+”).Pushing the button 94 adds air pressure to the charged side of thecylinder 84, e.g., the upper chamber in the illustrated embodiment. Anoutlet valve communicates with the charged side of the cylinder toselectively expel air to the atmosphere in order to decrease airpressure on the charged side of the cylinder 84. A button 96 thatactuates the outlet valve also is preferably accessible from the frontside 28 of housing 20 and is marked with appropriate indicia (e.g.,“−”). A user thus can adjust, i.e., increase or decrease, the airpressure within the resistance assembly 16 by operating the appropriatevalves.

The coupling mechanism 18 transfers a resistant force from theresistance assembly 16 to the extension mechanism 14 to oppose movementof the handle 12 by the user. As noted above, the coupling mechanism 18includes the main cable 76 that is pivotally fixed at its first end 78to the lower pulley block 74 and is rigidly fixed at its second end 80to the housing 20. For this purpose, the main cable 76, in theillustrated embodiment, includes a ball swaged onto the first end 78.The ball fits through a keyway slot formed in the lower pulley block 74and nests in a receptacle (not shown). The receptacle/ball connectionsecures the first end 78 of the main cable 76 to the lower pulley block74, yet allows the cable 76 to pivot relative to the pulley block 74.

The coupling mechanism 18 also includes a main pulley or pulley wheel 98that preferably is circular and has a larger diameter than the pulleysof the block-and-tackle mechanism 68. The main pulley 98 is rotatablyattached to the end of the piston rod 86 to permit rotation of the mainpulley 98 relative to the piston rod 86. For this purpose, the mainpulley 98 includes a bearing 100 to which a bolt or pivot shaft couplesto the piston rod end. A cable channel is disposed about the peripheryof the main pulley 98, and the main cable 76 fits therein.

With reference to FIG. 4A, a cable lock notch 102 is disposed along theperipheral edge of the main pulley 98. In the illustrated embodiment,the cable lock notch 102 is disposed at the point that will provide asufficient amount of the main cable 76 to unwind from the main pulley 76to accommodate the stroke length of the piston rod 86. A cable lockmember 104 is disposed about the main cable 76, and fits into the cablelock notch 102. In this manner, the position of the main cable 76relative to the main pulley 98 is maintained.

A guide preferably is provided next to the pulley wheel and is arrangedsuch that the pulley wheel rides along the guide. In the illustratedembodiment, the guide is an elongate cable support member 106 thatextends inwardly from a first side of the housing 20, which is farthestfrom the extension mechanism (e.g., the left side, as viewed from thefront, in the illustrated embodiment). The guide, however, need not inall applications support the cable 76 or hold the cable 76 within theperipheral channel of the main pulley 98.

The cable support member 106 is positioned immediately adjacent thedownwardly extending portion of the main cable 76 adjacent the firstside of the housing 20. The cable support member 106 preferably has athickness that is about equal to the diameter of the cable 76, and isthin enough to fit at least partially within the peripheral channel ofthe main pulley 98. As the main pulley 98 is drawn upwardly, it rolls onthe cable 76 and the support member 106. The support member 106 thusprevents any substantially “play” in the coupling mechanism 18 thatwould otherwise occur and, in fact, helps hold the main pulley 98securely in place during operation of the device. Since the cable 76generally does not slide relative to the cable support member 106, wearof the cable 76 and the pulley 98 is substantially lessened.

With continued reference to FIGS. 4 and 4A, a cable cover 108 preferablyextends from a second side of the housing 20 (e.g., the right side, asviewed from the front, in the illustrated embodiment). The cable cover108 shields the main cable 76. Also, the peripheral edge of the mainpulley 98 preferably fits within the cover 108 so that the cover 108 canhelp keep the main pulley 98 properly aligned. Preferably, however, thecable cover 108 does not contact or support the main pulley 98 or themain cable 76.

As understood from FIG. 4, a first section of the main cable 76 extendsfrom the main pulley 98 toward the first cable end 78 and a secondsection of the main cable 76 extends from the main pulley 98 toward thesecond cable end 80. In the illustrated embodiment, each of the firstand second cable sections has a generally vertical orientation. Thepneumatic actuator 82 is arranged such that its stroke axis liesgenerally parallel to the first section of the main cable 76 at leastinitially when the handle 12 is in its retracted position.

The above configuration of the extension mechanism 14, the resistanceassembly 16 and the coupling mechanism 18 provides for a compactresistance unit 10. The resistance unit 10 can be readily used in avariety of applications, as made clear from the additional embodiments.It is also lightweight and involves relative few components, yetprovides a full range of movement, versatility in the types of exercisesthat can be performed, and variability in the amount of resistanceprovided.

As discussed above, it can be expected that, as the piston moves withinthe cylinder 84, the resistance force will increase somewhat, althoughnot as dramatic as it would without the accumulator. For some exercises,it is preferred that the resistance force be maintained at a generallyconstant level throughout the exercise stroke (e.g., the cable tensionremains generally constant). As discussed below, the illustratedembodiment comprises a mechanism for controlling the resistance forceover the stroke of the piston rod 86; however, the resistance unit 10need not include such a mechanisin in all applications.

To produce a more constant resistance force over the stroke length ofthe piston rod 86, the bearing 100 is offset from the center of the mainpulley 98. The offset position causes the block-and-tackle mechanism 68to gain additional leverage over the cylinder as the main pulley 98rotates. As the piston is forced into the cylinder 84, the main pulley98 rotates, thereby moving the bearing 100 away from the side of themain cable 76 that is connected to the block-and-tackle mechanism 68.The main pulley 98 thus acts as a simple beam with a movable fulcrum.The increase distance between the point where the block-and-tacklemechanism 68 pulls on the main pulley 98 and the point at which thepneumatic actuator 82 acts on the main pulley 98 (e.g., the bearing 100)causes the block-and-tackle mechanism 68 to increase leverage over theresistance assembly 16. Additionally, the offset position causes thepneumatic actuator 82 to pivot and produce a force vector that is skewedrelative to the direction in which the main pulley 98 is being drawn.Accordingly, only a portion of the resistance force opposes the movementof the main pulley 98 toward the cylinder 84; the other force componentforces the main pulley 98 toward a side of the housing 20. Consequently,the overall the effective resistance force remains generally constantthroughout the entire stroke of the piston rod 86.

In the illustrated embodiment, the cylinder 84 is generally verticallyoriented when the stroke begins, but pivots toward the first side of thehousing as the stroke progresses. For this purpose, the bearing 100 islocated such that a line L that passes through the center of the mainpulley 98 and the bearing 100 lies generally normal to the stroke axisof the piston rod 86. In the illustrated embodiment, the line L extendshorizontally. In other embodiments, the position of the cylinder 84 atthe start and throughout the stroke can be varied. The cylinder,however, preferably does not cause the main pulley 98 to pull away fromthe cable support member 106.

A similar effect can be achieved by changing the profile of the guide(e.g., the cable support member 106) or the shape of the main pulley 98such that the pneumatic actuator 82 pivots as main pulley 98 movestoward the cylinder 84. The result again is that the block-and-tacklemechanism 68 gains leverage and that only a portion of the resistanceforce opposes the movement. It also is understood that this effect canbe achieved with gears and like mechanism in the place of the mainpulley and main cable.

Rather than maintain a constant force, these techniques can also be usedeither alone or together to produce resistance force curves thatincrease and decrease throughout the exercise stroke. For example, whenexercising the quadriceps muscle in the leg, the resistance forcedesirably increase toward the middle of the stroke and then decreases atthe end. The initial orientation of the pneumatic actuator, the degreeof offset of the bearing (if any), the initial position of the bearing,the shape of the main pulley, and/or the profile of the guide can beused to produce the desired force curve.

As seen in FIG. 4, the cable support member 106 preferably extends in adirection that is generally parallel to a plane that is perpendicular tothe face of the main pulley 98 and that passes through a center point ofthe main pulley 98. The cable support member 106 is disposed on one sideof the plane and the point of attachment (e.g., the pivot pin 88) of thepneumatic actuator 82 to the frame 22 is located on the other side ofthe plane. Additionally, the bearing 100 is on the same side of theplane as the point of attachment of the pneumatic cylinder 82 to theframe 22 at least when the handle 12 is in its retracted position. Asalso understood from the illustrated embodiment, as best seen in FIG. 4,the stroke axis of the piston rod 86 extends in a direction generallyparallel to the plane.

In the illustrated embodiment, the stroke of the pneumatic cylinderpiston rod 86 is about 12 inches, and the main pulley 98 has a diameterof about 8 inches. Over the full stroke of the piston 86, about 12inches of cable 76 unwinds from the main pulley 98. Thus, with eachpiston stroke, the lower pulley block 74 moves about 24 inches, or about2 feet. Since the block-and-tackle mechanism 68 is configured toincrease the stroke length by 4 times, a total cable stroke at thehandle 12 is about 8 feet. In this manner, a compact, light and reliableresistance unit 10 provides 8 feet of cable travel.

Additionally, the main pulley 98 is substantially circular, has adiameter of about 8 inches, and the bearing/connection point of the mainpulley is disposed ⅞ of an inch off-center. As discussed above, thisconfiguration of the main pulley 98, combined with the illustratedconfiguration of the pneumatic resistance assembly 16, provides agenerally constant exercise force (e.g., ±10%) throughout the piston rodstroke. It is to be understood that the above dimensions apply only tothe illustrated embodiment, are by way of example only and are notintended to limit the invention, and the principles discussed above canbe employed to create any type of exercise apparatus having any desiredstroke length and resistance curves.

It also is to be understood that in other embodiments it may be desiredto have a changing force curve over the exercise stroke. Any number ofparameters discussed above can be adjusted to custom-tailor such achanging force curve. For example, the offset of the connection bearingcan be varied and/or an ellipsoid, irregular or other non-circular mainpulley shape can be employed. Also, in the illustrated embodiment, themain pulley rotated through a range of angles from about 0° to about170°. Variable resistance forces can also be achieved by beginningrotation at a different angle such as, for example, 5°, −5°, 90°, etc.,relative to the horizontal.

The operation of the illustrated resistance unit will be described inconnection with FIGS. 4A, 4B and 4C. As shown in FIG. 4A, when theresistance assembly 16 is in an unloaded position and/or when the handle12 is in the retracted position, the generally horizontal line Lintersects the bearing 100 and the center of the main pulley 98. Thisposition of the main pulley 98 is considered to be 0° relative tohorizontal. The piston rod 86 is preferably substantially verticallyoriented in this unloaded position. As the user pulls the handle 12 sothat the lower pulley block 74 moves upwardly, the main cable 76 is alsodrawn upwardly, thus vertically translating the main pulley 98 and alsocausing the main pulley 98 to rotate. In the illustrated embodiment, thebearing 100 rotates from about 0° through about 170° during the strokeof the piston rod 86.

The offset connection of the piston rod 86 to the main pulley 98 causesthe pneumatic cylinder to pivot about the pivot point 88 when the mainpulley rotates 98. As such, the cylinder 84 is directed at leastpartially toward a first side of the housing 20. As discussed above, thepneumatic actuator 82 exerts a substantial force during compression ofthe cylinder. The vertical component of the force is translated alongthe longitudinal length of the main cable 76. However, the horizontalcomponent of the force tends to urge the main pulley 86 toward the firstside of the housing and against the support member. Accordingly,although the force exerted by the pneumatic actuator 82 increases, notall of the force is directly opposing the upward movement of the mainpulley 98. Moreover, the movement of the bearing 100 away from theblock-and-tackle mechanism 68 increases the leverage that theblock-and-tackle mechanism 68 has over the pneumatic actuator 82.

FIG. 4B illustrates the position and orientation of the piston rod 86and the main pulley 98 at a point about halfway through the piston rodstroke. The main pulley 98 has rotated through about 90° such that thebearing 100 is located almost above the center of the main pulley 98.The main pulley 98 also has rolled along the cable support member 106and is closer to the cylinder 84. Because of the position of the bearing100, the cylinder 84 has pivoted with the rotation of the main pulley98. Accordingly, the stroke axis of the piston rod 86 is no longervertically oriented and is skewed relative to the first and secondsections of the main cable 76. Additionally, the distance between thebearing 100 and the section of the main cable 76 attached to the lowerpulley block 74 has also increased to provide the block-and-tacklemechanism 68 with additional leverage over the pneumatic cylinder 82.

FIG. 4C illustrates the position and orientation of the piston rod 86and the main pulley 98 at a point near the end of the piston rod stroke.The main pulley 98 has rotated through about 170° such that the bearing100 is located almost opposite of where it started. The main pulley 98also has rolled along the cable support member 106 and lies near thelower end of the cylinder 84. Because of the position of the bearing100, the cylinder 84 has pivoted further with the rotation of the mainpulley 98 and the stroke axis of the piston rod 86 is even more skewedrelative to the first and second sections of the main cable 76.Additionally, the distance between the bearing 100 and the section ofthe main cable 76 attached to the lower pulley block 74 has alsoincreased to provide further leverage of the block-and-tackle mechanismover the pneumatic cylinder 82.

Accordingly, as the main pulley 98 rotates, the load exerted by thepneumatic cylinder on the pulley block shifts away from the pulleysystem (e.g., the block-and-tackle mechanism 68) as a result of itsoffset connection to the pulley 98, and the pulley system's leveragethereby increases. As such, the resistance force exerted by theresistance assembly 16 on the handle 12 is generally constant throughoutthe exercise stroke.

Exercise System

In accordance with another aspect of the exercise apparatus, there isprovided an exercise system 200 in which the resistance unit 10 can bemoved so as to vary its versatility. The system 200 preferably includesat least one resistance unit similar to that described above; however,various aspects, features and advantages of the system 200 can be usedwith other types of resistance mechanisms including, for example, butwithout limitation, weight stacks, hydraulics, elastic members or thelike. Additionally, the illustrated exercise system 200 includes tworesistance units, but one unit or more units can also be used.

With reference to FIGS. 5-8, an exercise system 200 comprises a rigidstation frame 202 supporting a seat assembly 204 and two resistanceunits 206. The frame can also support other exercise equipment that canbe used alone or with the resistance units 206. For example, FIG. 5illustrates a brace 208 that a user can hold when using the adjacentresistance unit 206.

In the illustrated embodiment, the station frame 202 is constructed ofrigid square steel tubing. Of course, any suitable material can be usedfor the frame 202. The frame 202 has a generally U-shape as viewed fromthe top (see FIG. 7) and includes a back section 210, a first sidesection 212 and a second side section 214. An upper cross member 215links the first and second side sections 212, 214 together in order tostrengthen the station frame 202. In the illustrated embodiment, eachside section includes a three portions: a first portion 216 that liesgenerally within the same plane as the back section 210, a secondportion 218 that lies generally normal to the first portion 216, and athird portion 220 that extends between and lies oblique to the first andsecond portions 216, 218. An exercise area or zone 222 is defined withinthe first and second side sections 212, 214 and the back section 210.

As best seen in FIGS. 5 and 6, the seating assembly 204 is arrangedgenerally centrally within the frame 202. The two resistance units 206are provided on generally opposite sides of the seat assembly 204.

Each of the resistance units 206 includes an extension mechanism 14 thatprovides a range of movement to the user interface 12, a resistanceassembly 16 that resists movements of the user interface 12, a couplingmechanism 18 that couples the resistance assembly 16 to the extensionmechanism 14, and a housing 224. The housing 224 supports thesecomponents and preferably encloses the resistance assembly 16, thecoupling mechanism 18, and at least a portion of the extension mechanism14. These mechanisms and assembly 14, 16, 18 preferably are configuredand arranged in accordance with the above description of the resistanceunit 10. The housing 224 is similar to the housing 20 of the embodimentdescribed above; however, the housing 224 preferably has a supportmechanism 226 that permits the housing 208 to move relative to the frame202 and to be selectively locked in a position on the frame 202. Thesupport mechanism 226 will be described below.

The user interface 12 (e.g., a handle), in each of the resistance units206, is connected to a corresponding user cable 62, as described above.The cable 62 is operatively connected to the resistance assembly 16 ofthe resistance unit 206 in the same manner as described above. As theuser pulls upon the handle 12 with a force, the resistance assembly 16applies an oppositely directed resistance force.

In operation, the user sits or stands generally centrally in an exercisearea 222 defined within the frame and grasps the handles 12 of theopposing resistance units 206. As the user pulls on the handles, theresistance units 206 resist the user's efforts with a resistance force,thus providing fitness training for the user. Alternatively, the usercan use just one of the resistance units.

The user can adjust the configuration and positioning of the seatassembly 204 and the resistance units 206. This adjustability enablesthe user to perform a variety of exercises that will exercise a varietyof muscle groups.

In particular, the resistance units 206 can be moved relative to theframe 202 and relative to the seat assembly 204. For this purpose, asbest seen in FIGS. 5 and 7, at least one arcuate track 228 is connectedto the frame 202. In the illustrated embodiment, pairs of arcuate tracks228 are connected at the top and the bottom of the frame 202, and moreparticularly to the portions 216, 218, 220 of each side section 212,214. The track pairs 228 are on opposite sides of the seat assembly 214.

For each resistance unit 206, a lower roller assembly 230 of the supportmechanism 226, which includes a pair of lower track wheels (see FIGS. 6and 8), is mounted onto the resistance unit housing 224 and engages thelower track 228 so as to roll along the track 228. Similarly, an upperroller assembly 232 that includes a pair of upper track wheels (seeFIGS. 6 and 8) is mounted onto the resistance unit housing 224 andengages the upper track 228 to roll along the track 228. In this manner,each resistance unit 206 is held securely to the frame 202, but ismovable along the tracks 228.

As best seen in FIG. 5, a plurality of preset holes 234 is formedthrough each track 228. A lock rod of each resistance unit 206 isconfigured to be selectably engageable with the holes 234 so as to fixreleasably the resistance unit 206 in a specific desired position alongthe track 228. A lock rod support is mounted on the housing 224, and thelock rod extends therethrough. An armature connects the lock rod to arotating control rod. The control rod connects the upper lock rod with alower lock rod. Each lock rod is configured to engage the holes 234 inthe corresponding track 228. The armature and rotating control rod areconfigured so that when the control rod rotates, the lock rods are movedinto or out of the corresponding holes 234.

The control rod extends through the housing 224. Rotation of the controlrod is accomplished by manipulating a knob 236 (see FIG. 5) on the frontof the housing 224. The knob 236 actuates an actuator, which extendsinto the housing to rotate the control rod. In this manner, a user canrelease the lock rods from and engage the lock rods with thecorresponding holes 234 so as to move and lock the correspondingresistance unit 206 in a desired position along the tracks 228. However,various other locking mechanisms can be used to releasably secure theresistance units 206 in desired positions. For example, a frictionbrake, spring and ball detent, or the like can be used.

In the illustrated embodiment, both of the arcuate tracks 228 have aradius of approximately 33 inches and extend along an arcuate range ofmore than 90° and less than 180° (e.g., 120°). It is to be understood,however, that tracks of various sizes and configurations can also beused. For example, the track can be substantially straight or can havean irregular configuration. Additionally, the illustrated embodimentemploys an upper track and a lower track. Additional embodiments canemploy different configurations such as, for example, only an uppertrack, a single track about the midsection of the frame, three or moretracks, etc.

Still further embodiments can employ quite different mechanisms formoving the resistance unit(s) 206. For example, a rack and pinion orelectromagnetic support structure can be configured to allowadjustability of the resistance unit(s). Any suitable member or systemthat allows the resistance unit(s) 206 to be easily wheeled, slid, orotherwise translated along a predefined track can advantageously beemployed.

Additionally, movement of the units 206 can be controlled by hand or canbe automated. For example, an electric motor can be employed to move theresistance unit(s) as desired and to hold the units in place. In anadditional embodiment, a motor can be configured to move the resistanceunit(s) during an exercise routine so that the user can simultaneouslyexercise a range of muscles.

As seen in FIGS. 6-8, the seat assembly 204 comprises a seat backportion 238 and a seat bottom portion 240. The bottom portion 240preferably is angled about 0-20° and more preferably about 10° relativeto horizontal and includes a pedestal 242 preferably comprising threewheeled leg members. The back portion 238 and the bottom portion 240 areconnected to each other through a linkage so that the bottom portion 240can moved (e.g., rolled) between a plurality of seat positions, and theangle between the back 238 and bottom portion 240 will change withdiffering seat positions.

A tubular vertical track, or guidepost 244, is mounted on the exerciseapparatus frame 202, and more particularly to the back frame section210, and a traveler 246 is configured to slide along the guidepost 244.The seat back portion 238 and linkage 248 of the seat assembly 204 areconnected to the traveler 246. As the traveler 246 is moved, theposition and arrangement of the seat assembly 204 changes. For example,the seat assembly 204 can be positioned out of the way of the exercisearea 222 so that a user can use the exercise system 202 while standing.The traveler 246 can be lowered to move the seat assembly 204 into theexercise area 222 so that a user can sit on the seat assembly 204 in apartially reclined attitude while exercising. Finally, the seat assembly204 can be essentially flattened out so that the user can lie on theseat assembly 204 while using the exercise system 200.

In the illustrated embodiment, as best seen in FIG. 6, the guidepost 244has a number of locking holes 250 formed therethrough that define aplurality of discrete positions for seat back portion 238 on the frame202. A knob 252 and locking dowel (not shown) are supported on thetraveler 246, and the dowel selectively engages the locking holes 250 toreleasably secure the seat assembly 204 in a variety of presetpositions. For example, preset seat positions may position the seat back238 at an angle relative to horizontal of about 0° (lying down), 30°,45°, 60°, 75° and 90° (when the seat is positioned out of the exercisearea). In another embodiment, a rubber stopper is used to prevent theseat back 238 from extending beyond about 0°. Of course, any of amultitude of mechanisms can be employed to hold the seat in a variety ofpositions.

With more specific reference to FIGS. 5 and 8, a counterweight system254 can be provided to assist the user while adjusting the seatposition. (This system is not illustrated in FIGS. 6 and 7 in order tosimplify these drawings.) The counterweight system 254 comprises acounterweight cable 256 (FIG. 8) attached to the seat assembly traveler246. The counterweight cable 256 extends upwardly and is wound about acounterweight pulley 258 positioned atop the frame back section 210. Thecounterweight cable 256 is directed by the pulley 258 into the tubularvertical track 244, within which a counterweight rides.

Multi-Function Exercise Station

With reference to FIGS. 9-12, the resistance unit described above can bea floor unit, either mounted directly to the floor or to a supportstand. The construction of the present resistance unit 300 is similar tothat described above except for the construction of the extensionmechanism and the cable guide mechanism.

In this embodiment, as best seen in FIG. 11, the upper pulley block 302includes one fewer pulleys than the lower pulley block 304. In thismanner, both ends of the user cable 306 extend upward as they exit theblock-and-tackle mechanism 308. Upper pulleys 310 are disposed to eitherside of the extension mechanism 14 so as to guide the ends of the usercable 306 out of respective upper openings in a housing 312. This designallows for either end of the user cable 306 to be pulled (e.g., eitherhandle 12 to be pulled) or for both cable ends to be pulledsimultaneously or in a sequence.

The housing 312 houses a resistance assembly 16 and a coupling mechanism18. The construction and layout of the resistance assembly 16 and thecoupling mechanism 18 are the same as that described above in connectionwith the first embodiment.

The housing 312 also supports a pair of adjustable arms 314. The arms314 are disposed on opposite sides of the housing 312 and extend outwardfrom the housing 312. In the illustrated embodiment, each arm 314extends at a 30° angle relative to the front side 28 of the housing andthus lie 120° apart from each other. This arrangement is advantageousbecause it permits three units 300 to be mounted close to each other ina triangular arrangement. That is, each unit 300 is arranged along oneleg of an equilateral triangle with the rear side of the units 300facing one another. Because the aims 314 of each unit 300 are spacedapart by 120°, the movement of the arm 314 of one unit 300 does notinterfere with the movement of an adjacent arm 314 of the next unit 300.

Each arm 314 has a tubular structure through which the user cable 306passes. The outer end of the arm supports a handle pulley assembly 316via a hinge connection. The hinge connection allows the handle pulleyassembly 316 to rotate about an axis of the arm 314. The handle pulleyassembly 316 comprises a pulley that is offset to one side of the armaxis. As with the above-described pulley assembly, the present pulleyassembly 316 includes a plurality of holes, as best seen in FIG. 9,formed in its side brackets. The holes lighten the weight of theassembly 316 in order to respond more quickly to the movement of theuser and to do so with less resistance.

The first end of the user cable 306 is threaded over the pulley of thehandle pulley assembly 316 and one of the handles 12 is connected tothis first end of the user cable. In the illustrated embodiment, thehandle 12 preferably is releasably connected to the end of the usercable 306 in order to exchange different types of user interface. Thearrangement of the hinge connection and handle pulley assembly 316automatically aligns the user cable 306 with the handle pulley assembly316 when the handle 12 is pulled from substantially any directionoutwardly from the arm 314. The second end of the user cable 306 issimilarly arranged and is similarly connected to the other handle 12.

As best seen in FIGS. 10 and 10A, a hinge assembly 318 hinges theopposite end of each arm 314 to the housing 312. Each hinge assembly 318provides about 180° of movement (slightly less in the illustratedembodiment) in order to vary the vertical position of the correspondinghandle pulley assembly 316. For example, in order to do biceps curls,the aims 314 would be positioned to extend straight down and the userwould pull the handles 12 upward from the pulley assemblies 316. Inorder to do lateral-pull-downs or triceps pushes, the arms 314 would bepositioned to extend straight up and the user would pull down on thehandles 12. The arms 314 preferably can be selectively locked in anumber of positions between these two extremes.

For this purpose, each hinge assembly 318 includes a locking mechanism.In the illustrated embodiment, each hinge assembly includes a bracket320 that receives a lug 321. The bracket 320 is formed by at least twobracket plates: a front bracket plate 322 and a back bracket plate 324.The bracket 320 is disposed on (and preferably at least partiallyintegrated with) the housing 312 and the lug 321 is disposed on theinner end of the arm 314. At least one of the bracket plates 322, 324includes a plurality of locking holes 325 that are spaced in an arcuatepattern along an outer edge of the bracket plate. The lug 321 supports aknob 326 that controls a dowel (not shown). The dowel selectivelyengages one of the locking holes 325. In this manner, the user canreleasably select the vertical position of the arm 314. In theillustrated embodiment, the knob 326 is supported on the front side ofthe front bracket plate 322 by a support bracket 328 on the lug 321. Theuser pulls out the knob 326 to disengage the dowel from a locking hole325 and releases (if a spring bias is provided) or pushes the knob 326to engage the dowel with the locking hole 325.

Each hinge assembly 318 includes an inner pulley 330 over which the usercable 306 runs from the corresponding upper pulley 310 into the arm 314.In the illustrated embodiment, the position of the pulley 330 within thehinge assembly 318 is disposed at a position below the correspondingupper pulley 310 in the housing 312. Thus, the user cable 306 extendsover the upper pulley 310 and under the hinge assembly pulley 330 whenthe arm 314 is at least in an upward extending orientation.

Each hinge assembly 318 does not include an axle in order to accommodatethe full range of movement of the arm 314 and to not pinch the usercable 306 during such movement. The hinge assemblies 318 also arezero-clearance (i.e., have no slop) in order that the user to does notsense any “play” in the structure as he or she pulls on the handles 12.For this purpose, as best seen in FIGS. 11 and 12, the front bracketplate 322 is connected to the housing 312. The rear bracket plate 324 isconnected to the front bracket plate 322 by fasteners 332. Each bracketplate 322, 324 includes a hole 334 (the hole 334 in the front bracket322 is covered by a shroud as seen in FIG. 10A), and the holes 334 arealigned when assembled. The lug 321 includes two correspondingsemi-spherical dimples 335 that are arranged on opposite sides of thelug 321. As best seen in FIG. 12, a ball bearing 336 is disposed betweeneach hole 334 and the corresponding dimple 335 such that the ballbearing 336 is captured between the corresponding bracket plate 322, 324and the lug 321. Each ball bearing 336 has a diameter larger than thehole 334 and is sized to partially nest within the respective dimple335. The ball bearings 336 together act as the pivot about which the arm314 rotates. By tightening the fasteners 332 and thereby drawing thebracket plates 322, 324 together, play or looseness between the lug 321and bracket 320 can be substantially eliminated.

Variations

With reference next to FIG. 13, another embodiment of a pneumaticresistance assembly allows easy adjustment of the force characteristicsof the device. As discussed above, in many embodiments, it is desired tohave a generally constant resistance force over an exercise stroke.However, in some instances it is desirable to be able to quickly changeto a force that increases over the stroke.

The resistance assembly 400 illustrated in FIG. 13 is similar to theembodiment of the resistance assembly 16 discussed above with referenceto FIGS. 1-4, except that a second accumulator 402 is operativelyconnected to the first accumulator 404 via an air line 406, and each ofthe accumulators 402, 404 is about half the size of the accumulator 90illustrated in FIG. 4. During a first mode of operation, the first andsecond accumulators 402, 404 collectively function the same as theaccumulator 90 of FIG. 4. However, if a user desires to change the forcecharacteristics, the user can simply actuate a valve 408 in order toisolate the second accumulator 402. The effective size of the airreservoir is lessened, and the force will increase over the exercisestroke.

As seen in FIG. 13, the resistance assembly 400 can also communicatewith a source of air pressure 410 (e.g., a compressor) through an airinlet valve 412. The assembly preferably includes a gauge 414 (e.g., anair pressure gauge) to indicate the amount of resistance provided by thepneumatic actuator 82. A bleed off valve 416 also communicates with thecylinder 84 and at least the first accumulator 404 to reduce theresistance force provided by the pneumatic cylinder 82.

In additional embodiments, a pneumatic resistance system can comprisethree or more accumulators of a plurality of sizes connected by one oremore air lines and can be selectively isolated from one another byuser-actuated valves. Additionally, a valve can be interposed betweenthe cylinder and the accumulator(s).

Although this invention has been disclosed in the context of certainpreferred embodiments and examples, it will be understood by thoseskilled in the art that the present invention extends beyond thespecifically disclosed embodiments to other alternative embodimentsand/or uses of the invention and apparent modifications and equivalentsthereof For example, while the illustrated embodiments have employed theresistance unit in an upright position, the unit can be orienteddifferently (e.g., be laid horizontally or inclined) in manyapplications. In addition, while a number of variations of the inventionhave been shown and described in detail, other modifications, which arewithin the scope of this invention, will be readily apparent to those ofskill in the art based upon this disclosure. It is also contemplatedthat various combinations or sub-combinations of the specific featuresand aspects of the embodiments may be made and still fall within thescope of the invention. Accordingly, it should be understood thatvarious features and aspects of the disclosed embodiments can becombined with or substituted for one another in order to form varyingmodes of the disclosed invention. Thus, it is intended that the scope ofthe present invention herein disclosed should not be limited by theparticular disclosed embodiments described above, but should bedetermined only by a fair reading of the claims that follow.

1. An exercise station comprising: a housing including a pneumaticresistance assembly; a pair of adjustable aims supported by the housing,the arms being disposed on opposite sides of the housing and extendingoutward from the housing; a pair of user interfaces, each user interfacebeing movable between a retracted position and an extended position; ahinge assembly between each arm and the housing so as to allow at leastvertical movement of the arm relative to the housing; a lockingmechanism, the locking mechanism allowing a user to releasably select avertical position of the arm relative to the housing; and a cable. 2.The exercise station of claim 1, wherein the cable includes a firstcable end and a second cable end, the second cable end being connect toone of the pair of user interfaces and the first cable end beingconnected to the other one of the pair of user interfaces.
 3. Theexercise station of claim 1 additionally comprising a block-and-tacklemechanism, the cable being attached to the block-and-tackle mechanism.4. The exercise station of claim 1, wherein each arm has a tubularstructure through which the cable passes.
 5. The exercise station ofclaim 1, wherein the hinge assembly includes an inner pulley over whichthe cable runs.
 6. The exercise station of claim 1, wherein each hingeassembly includes a bracket and a lug, the lug being selectively securedrelative to the bracket.
 7. The exercise station of claim 6, wherein thebracket is disposed on the housing and the lug is disposed on the arm.8. The exercise station of claim 7, wherein the bracket includes atleast two bracket plates, at least a portion of the lug being disposedbetween the at least two bracket plates.
 9. The exercise station ofclaim 8, wherein the locking mechanism includes a plurality of holes anda dowel, at least a portion of the dowel engaging with one of theplurality of holes when the arm is in the selected vertical positionwith respect to the housing.
 10. The exercise station of claim 9,wherein the plurality of holes are disposed in one of the at least twobrackets.
 11. The exercise station of claim 10 further comprising aknob, the knob controlling movement of the dowel.
 12. The exercisestation of claim 11 further comprising a support bracket, the supportbracket being fixed to the lug and contacting the knob when the dowel isengaged with the selected one of the plurality of holes.
 13. Theexercise station of claim 11 further comprising a spring, the springbeing disposed so as to bias the dowel to move into the selected one ofthe plurality of holes.
 14. The exercise station of claim 11, whereinone of the plurality of holes is disposed in the bracket so as to allowthe arm to be positioned to extend straight down when the dowel isengaged with the hole.
 15. The exercise station of claim 11, wherein oneof the plurality of holes is disposed in the bracket so as to allow thearm to be positioned to extend straight up when the dowel is engagedwith the hole.
 16. The exercise station of claim 11, wherein theplurality of holes are spaced in an arcuate pattern along an outer edgeof the one of the at least two brackets.
 17. The exercising station ofclaim 11, wherein the pneumatic resistance assembly includes a pneumaticactuator pivotally connected to the housing.
 18. The exercise station ofclaim 17, wherein the pneumatic actuator is arranged to resist movementof the user interfaces toward the extended position.
 19. An exercisestation comprising: a frame; a pneumatic resistance secured to theframe; a pulley system; an adjustable arm extending outward from theframe; a user interface being movable between a retracted position andan extended position; a hinge between the arm and the frame; and alocking mechanism for releasably selecting a position of the armrelative to the frame.
 20. An exercise apparatus comprising: a frame; apneumatic actuator having a cylinder and a piston rod that extends fromthe cylinder along a stroke axis, the pneumatic actuator being disposedon the frame; a pulley wheel rotatably connected to the piston rod; anadjustable arm extending outward from the frame; a movable userinterface; a hinge between the arm and the frame; a locking mechanismfor releasably selecting a position of the arm relative to the frame;and a cable.